Its always a problem to make big holes in an aluminium front panel, for pot's and switches a simple drill is enough but for larger holes unless you have a punching machine available there's not many ways of doing this.
Here's the method I use:
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First mark the boundaries and start your driller...for cuting the aluminium bettwen holes I used the drill bit edges. Use a lime to round the remaining aluminium....and, voilá, gives a lot of work but it works...sort off..will improve this for final assembly.
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Now I am just waiting for the lcd to make the final assembly, probably I will use two different antenas, one for RX the other for TX and I am still developing the 1W VHF output amp for this transmitter.
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